Heavy equipment is used in several industries and is commonly business-critical, meaning that when unexpected breakdowns occur, expenses can mount quickly. The costs associated with maintenance can be direct, such as emergency repairs and parts. However, costs can also be indirect, such as downtime, reduced productivity, and customer satisfaction.  Understanding how to decrease heavy equipment maintenance costs and implementing an effective maintenance strategy to keep them low will be essential to successful maintenance management and your company. It will also provide additional benefits, such as increased equipment reliability and lifespan.  This article will discuss the top strategies to decrease heavy...

Power plant maintenance requires a proactive maintenance strategy where more effort is put into addressing maintenance concerns well before they happen. The process requires doing more to prevent unexpected equipment breakdowns, extend asset lifespan, improve equipment performance, and reduce safety risks. The costs of not taking a proactive approach are high: loss of productivity and perhaps even consumer trust.  The best way to facilitate this process is with an Enterprise Asset Management Software or a Computerized Maintenance Management System (CMMS) like LLumin’s CMMS+. LLumin’s CMMS+ can enable you to implement condition-based monitoring and predictive maintenance models that significantly improve maintenance...

Smooth operations and maintenance are the heart and soul of a power plant. The best of the best power plants would crumble under the weight of their power-generating capabilities if they aren’t maintained properly, and that’s an engineer’s worst nightmare. Preventative maintenance is needed for a power plant’s continued and worry-free functioning. After all, unplanned outages and repairs can be too expensive. Research conducted by the ABB group shows that an eight-hour outage can cost a business a whopping $1 million. It’s safe to say that’s not ideal for any business.  In this post, we’ll look at preventive maintenance examples...

Factories lose 5% to 20% of their productive capacity during downtime. [1] So, if you’re experiencing more frequent and long-lasting downtime, then you’re most likely suffering more productivity and financial losses. Plus, frequent downtime leads to increased employee psychological stress at best, or worse, you might be sued for constantly putting their lives in danger. The only way around this is by getting your downtime hours under control or by reducing them as much as you can. This article contains a practical guide on how you can cut down on manufacturing downtime and a software recommendation that can help you...

Heavy assets in the construction industry are incredibly expensive investments that require regular, preventive maintenance to maximize lifespan and performance. Unlike the break-fix or reactive maintenance approach, which addresses equipment issues after they develop, resulting in operational disruptions and hefty, unexpected repair costs, preventive maintenance is proactive; it seeks to prevent major issues before they occur.  Preventive maintenance is based on the manufacturer's recommendations or experienced reliability engineering input, and is typically time-based or usage-based. When implemented manually vs using a maintenance management software solution, you will rely on paper-based processes such as handwritten checklists and work orders.  However, LLumin's...

Choosing between preventive maintenance software this year will be as challenging as ever, as all contending Computerized Maintenance Management Systems (CMMS) are equipped with powerful core features and capabilities. Before getting started, it’s important to consider that the best solutions will enable your organization to improve in the following areas:  Equipment Reliability: Enhancing the longevity and performance of machinery. Reduced Downtime: Minimizing unplanned outages and maximizing productivity. Cost Management: Optimizing expenses associated with equipment maintenance and repairs. If you aren’t already familiar with CMMS software, we will introduce you to the best in the current market. We will highlight their...

Industrial machines are essential to normal daily operations. Unfortunately, they are not immune to breakdowns. Machine failure is a term that refers to the failure of a machine to perform its normal functions, leading to a partial or complete loss of utility.  This article will shed light on some of the main reasons why machine failure occurs. We will also suggest actionable strategies to prevent machine failure, highlighting why using a Computerized Maintenance Management System (CMMS) like LLumin’s CMMS+ can help improve equipment performance and reliability.  Common Causes of Machine Failure These are some of the top leading causes of...

Recurring operational setbacks caused by equipment failure or malfunction are a significant concern in asset management. In this blog, we will outline preventive maintenance strategies specifically geared toward heavy equipment to help you substantially extend the lifespan of your machinery, enhance safety protocols, and reduce unplanned downtime.   What Constitutes "Heavy Equipment"? When we talk about "heavy equipment," we're not just referring to large, stationary machinery found in factories or warehouses. In many industries—construction, mining, and roadwork, to name a few—heavy equipment often has wheels, treads, or other means of locomotion. These are assets that don't just stay put; they...

In this blog, we’ll delve into the importance of using facility preventive maintenance checklists. This serves as a powerful tool for ensuring no crucial tasks are overlooked and helping maintenance teams stay organized and focused. In addition to providing valuable insights and guidance on facility preventive maintenance, we understand the importance of practical tools that can simplify your workflow. That's why we've prepared a downloadable checklist for you to use as a handy reference, allowing you to easily track and manage your maintenance tasks.  What Is a Preventive Maintenance Checklist? A preventive maintenance checklist is a structured and comprehensive list...

The food industry is a highly regulated industry in which safety, quality, and equipment reliability are critical. Food manufacturers face numerous challenges daily, and when equipment fails, it can result in significant financial losses. Preventive maintenance (PM) can help food companies overcome challenges and ensure their operations are stable and high-performing. In this article, we'll look at the importance of preventive maintenance in the food industry, talk about common challenges that food manufacturers face, and offer recommendations for implementing preventive maintenance. We'll also highlight the importance of implementing a new PM program with LLumin's CMMS+ (Computerized Maintenance Management System). The...