Deciding which computerized maintenance management systems (CMMS) software to use is one of the most important tasks for running a manufacturing or industrial plant. The best CMMS software for manufacturing will allow operations to run efficiently while limiting costs, and it will do this in several ways, which include: Allow for organization-wide visibility and control.  Integrate systems that will minimize inefficiencies in the supply chain, ensuring that the right supplies, labor, and resources are available exactly when needed.  Quickly alert maintenance teams when machines are running abnormally.  Automatically trigger actions and notifications when maintenance procedures and work orders are needed....

Predictive maintenance is a new maintenance strategy that uses historical data and advanced algorithms to "predict" when equipment will fail with high accuracy. The Industrial Internet of Things (IIoT), machine-level sensors, and Artificial Intelligence (AI) technologies are used in this maintenance strategy to gain insight into the real-time condition of critical assets. Predictive maintenance (PdM) enables organizations to make informed decisions to improve maintenance operations by analyzing historical and real-time data from machinery and systems. And this strategy has several advantages over traditional methods. This guide will answer the question "What is Predictive Maintenance," and explore its benefits and challenges,...

Companies across several industries rely on specialized equipment and machinery to operate at peak efficiency and performance levels. These companies require an up-to-date maintenance strategy capable of reducing rates of unexpected breakdowns that can send normal business operations to a screeching halt. Traditionally, maintenance strategies were either preventive or reactive, where equipment is maintained on a set schedule or repaired when it fails. However, maintenance strategies are radically changing due to advancements in data analytics, artificial intelligence (AI), machine learning, and the Internet of Things (IoT).   Prescriptive maintenance is a state-of-the-art maintenance strategy that enables organizations to optimize the lifespan...

Implementing a preventive maintenance (PM) program is a step in the right direction for many companies. Regular maintenance can help extend the lifespan of equipment. Further, when properly matched with a company's unique maintenance needs in terms of equipment type, criticality, and scale, it can help a company avoid expensive repairs, costly replacements, and operations downtime. If you want to implement a new PM program or improve a current maintenance program, carefully consider your company’s maintenance needs, develop a comprehensive outline that defines all equipment and maintenance tasks, set maintenance scheduling, and follow through on each step of your plan....

Predictive maintenance (PdM) is a powerful tool to help businesses keep their equipment running smoothly and avoid costly downtime. However, implementing a PdM program is not without its challenges. In actuality, this maintenance strategy requires much more support than just the initial investment in hardware and software. To achieve the best results, it will be necessary to continuously monitor, train, and make data-driven improvements.  So today, we will discuss some of the challenges a business could face when implementing a predictive maintenance program. After introducing those challenges, we will discuss how LLumin’s Computerized Maintenance Management System (CMMS+) is a one-stop...

Predictive maintenance (PdM) is a proactive maintenance approach known for its ability to optimize maintenance and asset management operations, reduce downtime, improve machine performance, reduce costs, and enable data-driven decision-making. However, before you can reap the benefits, you must successfully integrate predictive maintenance into your facility's process structure, which will require an upfront investment in equipment, software, personnel training, and stakeholder buy-in. Nevertheless, predictive maintenance will deliver the results you hoped for with a well-planned implementation project combined with ongoing training, monitoring, and management. For those implementing or upgrading PdM strategies, this article provides key recommendations for developing a comprehensive...

If your current maintenance strategy relies heavily on guesswork, your company could find itself unprepared to deal with unexpected machine failures and expensive repairs. If you’re managing mission-critical equipment, reducing the number of unknowns involved in maintenance planning and budgeting is essential, especially when guesswork and uncertainty can expose you to increased financial and operational risks.  This is where being proactive can make all the difference. Predictive Maintenance (PdM) is a type of condition-based monitoring (CBM) that monitors and diagnoses mechanical failures using machine-level sensors, Internet of Things (IoT) technology, and advanced data analytics. PdM can detect early signs of...

A maintenance, repair, and operations (MRO) storeroom houses critical parts and tools used in the operation and maintenance of critical equipment. An efficient MRO storeroom is clean and optimally organized, which helps companies reduce waste, lower costs, and shorten maintenance cycles and repair times.   Today we will discuss a variety of MRO storeroom best practices to increase efficiency, optimize the total cost of your storeroom, and keep your assets and equipment up and running. 9 MRO Storeroom Best Practices For Optimization The following MRO storeroom best practices are designed to help you streamline your processes and improve the cost-efficiency of...

The difference between computerized maintenance management systems (CMMS) software and enterprise asset management (EAM) software can sometimes be difficult to parse, as there is a significant overlap between the two.  The main difference is in scope and functionality—CMMS is focused on maintenance operations, while EAM covers a broader range of asset management activities, including procurement, disposal, and financial management. This article will explore the differences and overlaps between these two software solutions to help you narrow down the best options for your organization.  What Is CMMS? A Computerized Maintenance Management System (CMMS) is a specialized software solution that assists businesses...

For some organizations, work order management can be time-consuming and inefficient. Alternatively, it can become a valuable tool for increasing efficiency and supporting operational excellence. The distinction between these scenarios is in how an organization employs work order management best practices and strives to continuously improve these processes. Today we will discuss the best practices businesses can implement to optimize and streamline their work order process. We will emphasize the importance of using a powerful, comprehensive computerized maintenance management systems (CMMS)  to accomplish this and introduce LLumin's CMMS+ as the ideal solution for effectively streamlining and optimizing the work order...