Maintenance Management Blogs
Understanding the Relationship Between Maintenance and EHS Goals
Introduction Industrial operations don’t just thrive on efficiency—they depend on safety, sustainability, and regulatory compliance. At the core of achieving Environmental, Health, and Safety (EHS) goals lies an often-overlooked yet indispensable factor: maintenance. By integrating maintenance with EHS objectives, companies can significantly reduce accident rates, improve environmental performance, and foster a culture of continuous improvement.…
Read MoreHow Automated Maintenance is Transforming Industrial Operations
Introduction One of the most critical areas where innovation is making a powerful impact is in maintenance. Traditionally, maintenance was reactive—technicians would fix problems after they arose, often under tight deadlines and high pressure. Over the years, many organizations moved toward preventive strategies, performing scheduled upkeep and inspections to reduce equipment failures. However, businesses are…
Read MoreWhat Is Zero-Based Maintenance: A Complete Guide
Introduction Many organizations fall into a reactive maintenance trap, addressing issues only after they arise. These organizations need to change their approach, and quickly. Zero-based maintenance (ZBM) is the perfect answer to all the issues and costs that come with reactive maintenance. It’s a transformative approach that resets the clock on your assets, restoring them…
Read MoreWhat is Mean-Time-To-Acknowledge (MTTA) and Why Should You Reduce it
Introduction It’s 3:15 PM at “X” Manufacturing’s main production facility. The automated assembly line produces numerous automotive components and runs at full capacity. A critical bearing sensor on Robot 7 triggers a fault alarm. Red lights flash, and the line stops. Thirty workers stand idle as unfinished parts pile up. Every minute costs $2,500 in…
Read MoreMaintenance Work Management for Pharmaceutical Companies
Introduction Almost every business today relies on machines of one type or another. You could argue the human brain is a sort of machine as well that requires maintenance. Things like a resting period or a vacation all count as a form of maintenance. The stakes for our brain’s maintenance are the absolute highest, and…
Read MoreWhat is Preventive Maintenance in Manufacturing?
Introduction Like human bodies, machines need consistent care to perform at their best. Just as we exercise, eat well, and get regular medical check-ups to prevent illness and maintain peak physical condition, industrial machinery demands a proactive approach to health and functionality. Preventive maintenance isn’t just a technical procedure to tick off your to-do list,…
Read MoreReactive Maintenance: Metal Manufacturing Plants Edition
Introduction Reactive maintenance represents one of the most commonly employed maintenance approaches in metal manufacturing, including preventive and predictive maintenance. In this article, we will explore in more detail what reactive maintenance is, when and why it is used, how to best perform it, its advantages and disadvantages, as well as the comparison between planned…
Read MoreWhat is Operations and Maintenance (O&M)?
Introduction Running a facility isn’t just about keeping things moving but also about creating harmony between people and machines. Both need to operate at their best, free from safety concerns, to keep everything running smoothly. That’s where Operations and Maintenance (O&M) come in. These two practices tackle different aspects of the job but work hand-in-hand…
Read MorePreventive Maintenance in the Trucking Industry: Best Practices
Introduction The trucking industry has faced several challenges recently, including high fuel prices, strict regulations, and driver shortages along with the pressure to deliver goods on time. Implementing an effective maintenance program is an important practice for ensuring a fleet’s safety, efficiency, and longevity. This article will discuss preventive maintenance in the trucking industry, how…
Read MoreHow to Train and Manage a Top-Notch Plant Maintenance Team
Introduction Maintenance technicians are undoubtedly highly essential personnel within any organization, tasked with the vital responsibility of monitoring, maintaining, and restoring mission-critical equipment and facility assets. Companies are keenly aware of the need to attract and retain skilled individuals who can effectively oversee these mechanical systems. However, the role of a maintenance staff goes beyond…
Read More