Maintenance Management Blogs
How to Prioritize Assets for Preventive Maintenance
Not all assets are equally important, yet many maintenance teams still treat them as if they were, spreading limited resources across every piece of equipment regardless of their actual criticality or impact. Prioritization transforms maintenance from reactive scrambling into strategic risk management by directing effort toward assets where failure carries real operational, financial, or safety…
Read MoreTransitioning to Condition-Based Maintenance with AI & Sensors
Calendar-based maintenance schedules treat every asset the same, servicing equipment whether it needs attention or not. This rigid approach wastes resources on unnecessary work while high-use assets wear out between scheduled intervals, creating exactly the failures that preventive maintenance claims to prevent. By contrast, condition-based maintenance saves an average of 18% in annual maintenance spend…
Read MoreHow LLumin CMMS+ reduces spare parts inventory costs
Contrary to popular opinion, overspending on spare parts is more of a visibility problem than a purchasing one. Maintenance and procurement teams often fall back on defensive overstocking because they lack clear insights into actual usage patterns, resulting in obsolete inventory and rush orders in response to emergencies. The average US manufacturer carries between $1.1…
Read MoreHere’s What CMMS Reveals About Manufacturing Bottlenecks
Catching and managing manufacturing bottlenecks is a tricky practice due to their tendency to hide in maintenance logs, work order backlogs, and repair response data that scattered systems fail to connect. To make things more difficult, over 67% of manufacturers still rely on reactive maintenance, creating a cascading effect where small equipment issues grow into…
Read MoreHow to Prevent Asset Failures During Peak Food & Beverage Manufacturing
Equipment failures during peak production periods pose a serious threat to food and beverage manufacturing, with unplanned downtime costing the industry approximately $260,000 per hour and triggering fulfillment delays that both affect production targets and compromising customer relations. The average production disruption during peak season costs $10 million in direct expenses, with companies facing weak…
Read MoreHow to Increase Asset Resale Value with Maintenance History Data
Many organizations lose substantial value at disposition because construction equipment often loses 20-30% of its value within the first year, with resale pricing determined more by buyer uncertainty than actual asset condition. With clear, traceable maintenance data from a high-level CMMS, you can set higher price tags for resale assets that buyers simply can’t argue…
Read MoreHow CMMS Supports Enterprise-Wide ESH Reporting
Maintenance data is the secret to reporting and improving on your Environmental, Social, and Health activities. Yet many organizations struggle with ESH reporting accuracy as 76% of executives cite data quality concerns as their primary challenge, and 81% face difficulties with documentation, review, and approval processes across their operations. For enterprises operating multiple sites, the…
Read MoreHow LLumin CMMS+ Helps You Comply with ISO 55001
Many organizations struggle under ISO 55001 and see how Llumin CMMS+ supports secure, auditable asset data and system control. For enterprises pursuing ISO 55001 asset information management, the shift from spreadsheets to comprehensive CMMS represents a fundamental improvement in how operational data supports asset lifecycle planning, risk-based asset management, and governance frameworks required by the…
Read MoreCMMS for GMP Compliance: What Auditors Look for in Digital Records
Good Manufacturing Practice (GMP) auditors scrutinize maintenance documentation with unrelenting precision, searching for gaps that reveal whether equipment supporting regulated production remains under actual control. Over 50% of all FDA citations relate to inadequate procedures, with data integrity and incomplete records remaining as perennial problems that transform routine audits into enforcement actions. For pharmaceutical, food,…
Read MoreHow Universities Use CMMS to Maintain Aging Campus Infrastructure
Even when budgets are tight, you can keep your university campus in top shape with preventive and proactive maintenance fueled by CMMS for universities. Yet many campuses operate buildings and utilities that are decades old, with a staggering $112 billion maintenance backlog threatening the foundational infrastructure of higher education institutions nationwide. Moody’s Ratings estimates that…
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