Karen Rossi : Author Archives
The Role of Predictive Maintenance in the Pharma Industry
On a pharmaceutical production line, a small equipment problem can quickly become a quality event. A failing pump, unstable temperature loop, or drifting sensor can interrupt a batch, trigger an investigation, or delay release. The repair is only the beginning. Other costs may include scrapped material, investigation time, compliance work, and production delays. Predictive maintenance…
Read MoreHow LLumin CMMS+ Software Supports PFMEA Tracking
PFMEA tracking does not end when the analysis session closes. It ends when every corrective action is assigned, completed, and confirmed to have reduced failure rates on the plant floor. Most facilities do the first part well. The second part is where findings get lost. You need a system that takes every risk identified in…
Read MoreHow to Implement PFMEA Findings for Maintenance
A completed process failure mode and effects analysis is only as valuable as what you do with it. Most industrial operations conduct thorough risk assessments, then struggle to translate those findings into daily maintenance work. When you understand how to implement PFMEA findings, you close the gap between theoretical risk evaluation and physical corrective action…
Read MoreHow CMMS Asset Failure Trend Analysis Improves PFMEA
A single breakdown tells you that something failed. A trend tells you whether it’s going to keep failing, how frequently, and what it costs every time it does. That distinction separates a reactive maintenance record from the kind of PFMEA failure trend analysis that actually improves risk assessments. RPNs are inherently more accurate when they’re…
Read More5 Biggest PFMEA Mistakes to Avoid in Maintenance
Most PFMEA failures stem from how your team conducts the analysis. Teams conduct a process failure mode and effects analysis with the right intentions, then undermine the results by skipping a step, relying on the wrong inputs, or letting corrective actions go unexecuted. Avoiding PFMEA mistakes requires more than understanding the methodology. It requires recognizing…
Read MoreHow EAM Software Solutions Improve Cost Control
Maintenance costs are difficult to manage when they can’t be clearly attributed. Without a system linking each cost to a specific asset, work order, or maintenance type, total spend remains a lump sum. When budgets run over, the cause is hard to diagnose. Similarly, the driver is difficult to identify when costs are trending upward.…
Read MoreHow Automated EAM Data Analytics Helps Identify Failure Trends
Your operation is always generating failure data, but statistics indicate that only about 44% of it is used correctly. That’s not because it’s missing, but typically because it isn’t connected for a proper analysis. Most often, that’s because most of this data is stored in different systems. Enterprise asset management (EAM) software solves this problem…
Read MoreImprove Mean Time Between Failures with EAM Software
When an asset fails, the natural response is to fix it and move on. When the same assets keep failing, it stops being about the repair and becomes more about the maintenance strategy. Mean time between failures (MTBF) measures how long your equipment operates between unplanned breakdowns. A low MTBF indicates that your current approach…
Read MoreWhat AI Can (& Can’t) Do for Your Maintenance Team
AI is a powerful maintenance tool, but it isn’t magic. Studies show that properly implemented AI predictive maintenance reduces equipment failures by 73%, leading to cascading reductions in costs (10-40%) and downtime (up to 50%). On the other hand, very few AI initiatives (about 16% total) successfully scale across the enterprise, which draws some clear…
Read MoreHow to Prioritize Assets for Preventive Maintenance
Not all assets are equally important, yet many maintenance teams still treat them as if they were, spreading limited resources across every piece of equipment regardless of their actual criticality or impact. Prioritization transforms maintenance from reactive scrambling into strategic risk management by directing effort toward assets where failure carries real operational, financial, or safety…
Read More