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Caleb Castellaw : Author Archives

Understanding the Relationship Between Maintenance and EHS Goals

Understanding the Relationship Between Maintenance and EHS Goals

Introduction Industrial operations don’t just thrive on efficiency—they depend on safety, sustainability, and regulatory compliance. At the core of achieving Environmental, Health, and Safety (EHS) goals lies an often-overlooked yet indispensable factor: maintenance. By integrating maintenance with EHS objectives, companies can significantly reduce accident rates, improve environmental performance, and foster a culture of continuous improvement.…

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Mitigating Vulnerabilities In Manufacturing With CMMS Systems

Mitigating Vulnerabilities in Manufacturing With CMMS Systems

Introduction The manufacturing industry has faced several challenges over recent years, including inflation, supply chain disruptions, material shortages, increased transportation and fuel costs, and more. While the inflation rate has diminished, experts indicate that manufacturers will continue to face higher costs in 2025 due to the high price index for input materials and components and…

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What Is Zero-Based Maintenance: A Complete Guide  

What is Zero-Based Maintenance: A Complete Guide

Introduction Many organizations fall into a reactive maintenance trap, addressing issues only after they arise. These organizations need to change their approach, and quickly.  Zero-based maintenance (ZBM) is the perfect answer to all the issues and costs that come with reactive maintenance. It’s a transformative approach that resets the clock on your assets, restoring them…

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The Complete Guide to ERP (Enterprise Resource Management) VS EAM

The Complete Guide to ERP (Enterprise Resource Management) VS EAM

Introduction Many larger organizations and manufacturing businesses struggle with fragmented systems that create more chaos than efficiency. Equipment maintenance is tracked through scattered spreadsheets. Unexpected machine breakdowns constantly disrupt production schedules. Inventory is a guessing game, and purchase orders are manual and error-prone.  They got quotes for an ERP system and an EAM solution, but…

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Maintenance Work Management for Pharmaceutical Companies

Maintenance Work Management for Pharmaceutical Companies

Introduction Almost every business today relies on machines of one type or another. You could argue the human brain is a sort of machine as well that requires maintenance. Things like a resting period or a vacation all count as a form of maintenance. The stakes for our brain’s maintenance are the absolute highest, and…

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What is Idle Time?

What is Idle Time?

Introduction Idle time might seem like a harmless pause, but it’s actually a productivity killer that’s not talked about often. Machines sitting idle, employees waiting around, and projects stuck in limbo. That’s idle time in action. But what’s causing it? And why should you care? In this guide, we’ll break down everything about idle time—what…

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Preventive Maintenance Program: The Complete Guide

Preventive Maintenance Program: The Complete Guide

Introduction Implementing a preventive maintenance (PM) program is a step in the right direction for many companies. Regular maintenance can help extend the lifespan of equipment. Further, when properly matched with a company’s unique maintenance needs in terms of equipment type, criticality, and scale, it can help a company avoid expensive repairs, costly replacements, and…

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Predictive Maintenance in Construction: Key Considerations

Predictive Maintenance in Construction: Key Considerations

Introduction The construction industry significantly drives economic growth and development worldwide. It plays a critical role in supporting capital projects and innovative infrastructure developments. Currently, the industry is experiencing rapid growth. This growth is attributed to urbanization, technological advancements, and an increasing demand for sustainable construction methods.  This article will cover the benefits of predictive…

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Essential Tips for Equipment Maintenance in Your Facility

Essential Tips for Equipment Maintenance in Your Facility

Introduction When it comes to running a facility smoothly, maintaining your equipment is a necessity. Many people fall into the trap of postponing equipment maintenance and thinking nothing will break, until it’s too late. Then, they have to worry about emergency repairs instead of predictive maintenance, which is less time-consuming and cheaper. Don’t even get…

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