Caleb Castellaw : Author Archives
Using Computer Vision for Predictive Equipment Failure Detection
Introduction Maintenance philosophies typically come in three main forms: reactive, preventive, and predictive. Reactive strategies, or “run-to-failure,” address problems only after they have manifested in a breakdown. While this approach may reduce upfront costs, it often leads to longer downtimes and substantial repair expenses. Preventive maintenance, on the other hand, schedules routine inspections and part…
Read MoreDeveloping a Sustainable Maintenance Operations Strategy
Introduction Sustainability in maintenance operations doesn’t just appear as a momentary fad. For many maintenance managers, sustainability represents a core principle that weaves ecology, economy, and efficiency into daily activities. Yet, the concept can feel broad or even elusive: phrases such as “green efforts” echo in break rooms without always clarifying how they should be…
Read MoreSmart Sensors and Their Impact on Maintenance Optimization
Introduction Smart sensors have emerged as a powerful force in the modern maintenance environment, weaving their way into the daily operations of various sectors. Factories, office complexes, and large-scale facilities all share a thirst for consistent reliability, which underscores the critical role of careful maintenance strategies. Many facility managers and maintenance directors recall the days…
Read MoreUnderstanding the Relationship Between Maintenance and EHS Goals
Introduction Industrial operations don’t just thrive on efficiency—they depend on safety, sustainability, and regulatory compliance. At the core of achieving Environmental, Health, and Safety (EHS) goals lies an often-overlooked yet indispensable factor: maintenance. By integrating maintenance with EHS objectives, companies can significantly reduce accident rates, improve environmental performance, and foster a culture of continuous improvement.…
Read MoreMitigating Vulnerabilities In Manufacturing With CMMS Systems
Introduction The manufacturing industry has faced several challenges over recent years, including inflation, supply chain disruptions, material shortages, increased transportation and fuel costs, and more. While the inflation rate has diminished, experts indicate that manufacturers will continue to face higher costs in 2025 due to the high price index for input materials and components and…
Read MoreWhat Is Zero-Based Maintenance: A Complete Guide
Introduction Many organizations fall into a reactive maintenance trap, addressing issues only after they arise. These organizations need to change their approach, and quickly. Zero-based maintenance (ZBM) is the perfect answer to all the issues and costs that come with reactive maintenance. It’s a transformative approach that resets the clock on your assets, restoring them…
Read MoreThe Complete Guide to ERP (Enterprise Resource Management) VS EAM
Introduction Many larger organizations and manufacturing businesses struggle with fragmented systems that create more chaos than efficiency. Equipment maintenance is tracked through scattered spreadsheets. Unexpected machine breakdowns constantly disrupt production schedules. Inventory is a guessing game, and purchase orders are manual and error-prone. They got quotes for an ERP system and an EAM solution, but…
Read MoreMaintenance Work Management for Pharmaceutical Companies
Introduction Almost every business today relies on machines of one type or another. You could argue the human brain is a sort of machine as well that requires maintenance. Things like a resting period or a vacation all count as a form of maintenance. The stakes for our brain’s maintenance are the absolute highest, and…
Read MoreWhat is Idle Time?
Introduction Idle time might seem like a harmless pause, but it’s actually a productivity killer that’s not talked about often. Machines sitting idle, employees waiting around, and projects stuck in limbo. That’s idle time in action. But what’s causing it? And why should you care? In this guide, we’ll break down everything about idle time—what…
Read MoreWhat is Fault Tree Analysis? Benefits and Use Cases
LLumin discusses MRO inventory optimization strategies such as JIT and VMI and when each approach is appropriate.
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